FEECO Agglomeration Equipment

A Family of Agglomeration Solutions

Feeco can provide a family of solutions to meet your agglomeration needs. Whether you are looking to eliminate dust, convert a waste to a marketable product, or improve product characteristics, we can design, manufacture, and install agglomeration equipment and systems to create a highly efficient process that produces the product you’re looking for.

Agglomeration is a technique that binds together material fines or particles to create a larger product. Utilizing agglomeration for your process by-product, raw material, or waste material can offer many benefits, including:

  • Waste Reduction
  • Improved Product Performance
  • Improved Product Handling
  • Enhanced Environmental Protection

Types of Agglomeration

We offer a variety of equipment for both Non-Pressure (tumble growth) and Pressure agglomeration:

  • Non-Pressure (Tumble Growth) Agglomeration Technologies
    Tumble growth agglomeration is the agglomeration of fines without pressure, and typically in the presence of a binder. Since moisture has to be present in the feed material and/or added during the agglomeration process, the resulting agglomerate is relatively soft (green, uncured) and usually requires a secondary process step to dry, cure, or fire the agglomerate and provide finished product strength. The product of non-pressure agglomeration is spherical or spheroidal pellets, or “jagged” pellets, depending upon the equipment used.
  • For tumble growth agglomeration equipment, we offer:

  • Pressure Particle size enlargement using a dry process in which dusts, powders or crystals are formed into shapes. The densification of the product is obtained by mechanical compression through a Sahut-Conreur double roll press. No moisture, or very little moisture, is required in a pressure agglomeration process.

    For pressure agglomeration equipment, we offer:

Size Reduction Equipment

We also offer a line of size reduction equipment for breaking up oversize pellets, including:

Not Sure Which Type of Agglomeration is Right for You?

If you have a material problem, but you’re not sure where to start, we’ve got you covered. We offer a unique lab testing facility where we can determine the feasibility of agglomerating of your material, as well as which approach will best suit your material, and what the process will look like to get the product characteristics you’re looking for.


Project Profiles

Featured Agglomeration Project Profiles:

View all Project Profiles >>


Photos

View a handful of our Agglomeration Photos:

  • A disc pelletizer in action.

    A disc pelletizer in action.

  • Pellets (left) and Granules (right)

    Pellets (left) and Granules (right)

  • Paper Sludge converted into lawn and garden products

    Paper Sludge converted into lawn and garden products

  • Paper Sludge converted into value added product

    Paper Sludge converted into value added product

  • Coal Pellets

    Coal Pellets

  • Limestone Pellets

    Limestone Pellets

  • Limestone pellets offer reduced dust, more accurate application, improved handling, and less product lost to dust.

    Limestone pellets offer reduced dust, more accurate application, improved handling, and less product lost to dust.
    Limestone Pellets

  • The best way to preserve gypsum processing equipment is to keep up with routine maintenance.

    The best way to preserve gypsum processing equipment is to keep up with routine maintenance.
    Gypsum

  • These synthetic gypsum pellets were agglomerated in FEECO's lab facility on a disc pelletizer.

    These synthetic gypsum pellets were agglomerated in FEECO's lab facility on a disc pelletizer.
    Synthetic Gypsum Pellets

  • Many ag operations are learning why limestone pellets are both a problem-solving product and a beneficial game-changer when dealing with soil pH related issues.

    Many ag operations are learning why limestone pellets are both a problem-solving product and a beneficial game-changer when dealing with soil pH related issues.
    Benefits of Pelletizing Limestone

  • Also known as a pan granulator or pan pelletizer, this agglomeration equipment transforms raw materials into round pellets.

    Also known as a pan granulator or pan pelletizer, this agglomeration equipment transforms raw materials into round pellets.
    Disc Pelletizer

  • This week’s photo shows the base of a pin, the fundamental component of a pin mixer. Pin mixers are industrial mixing devices that use rotational forces to blend, agglomerate, and condition fine materials.

    This week’s photo shows the base of a pin, the fundamental component of a pin mixer. Pin mixers are industrial mixing devices that use rotational forces to blend, agglomerate, and condition fine materials.
    Photo of the Week: Pin Base

  • A rotary drum awaits shipment to FEECO's customer.

    A rotary drum awaits shipment to FEECO's customer.
    Rotary Drum Shipment

  • Pelletized Limestone

    Pelletized Limestone

  • Challenges in Gypsum Processing

    Challenges in Gypsum Processing

  • Potash-Processing-Issues

    Potash-Processing-Issues

  • Limestone Pellets

    Limestone Pellets

  • Gypsum Pin Mixer

    Gypsum Pin Mixer

  • 8x60 Rotary Drum

    8×60 Rotary Drum

  • Pelletized Limestone

    Pelletized Limestone

  • Dried Limestone Pellets

    Dried Limestone Pellets

  • Potash Processing in the FEECO Lab

    Potash Processing in the FEECO Lab

  • Laser Alignment Reflector

    Laser Alignment Reflector

  • Limestone pellets

    Limestone pellets

  • Paddle Mixer

    Paddle Mixer

  • Pelletized Gypsum

    Pelletized Gypsum

  • Briquetter

    Briquetter

  • Gypsum Pellets

    Gypsum Pellets

  • Compactor

    Compactor

  • Pelletized Potash

    Pelletized Potash

  • Gypsum Board Recycling

    Gypsum Board Recycling

  • Potash Compaction Granules

    Potash Compaction Granules

  • Tire Grinding

    Tire Grinding

  • Rotary Drum Bearing

    Rotary Drum Bearing

  • Anatomy of a Disc Pelletizer

    Anatomy of a Disc Pelletizer

  • Paddle Mixer Maintenance

    Paddle Mixer Maintenance

  • Anatomy of a Disc Pelletizer

    Anatomy of a Disc Pelletizer

  • Batch Pelletizer from the FEECO Lab

    Batch Pelletizer from the FEECO Lab

  • Rotary Drum Agglomerator vs Rotary Drum Granulator

    Rotary Drum Agglomerator vs Rotary Drum Granulator

  • Ore Agglomerator

    Ore Agglomerator

  • Drying Gypsum

    Drying Gypsum

  • Disc Pelletizer

    Disc Pelletizer

  • Pelletizer Maintenance

    Pelletizer Maintenance

  • Pelletized Gypsum

    Pelletized Gypsum

  • Process Design & Optimization in the FEECO Lab

    Process Design & Optimization in the FEECO Lab

  • Waste to Value ~ Waste Transformation

    Waste to Value ~ Waste Transformation

  • Heap Leaching Agglomeration Drum being loaded onto barge

    Heap Leaching Agglomeration Drum being loaded onto barge

  • Mining Agglomeration Drums

    Mining Agglomeration Drums

  • Ore Agglomerators

    Ore Agglomerators

  • Agglomeration Testing on a Pan Pelletizer in the FEECO Lab by Ron Eichhorn

    Agglomeration Testing on a Pan Pelletizer in the FEECO Lab by Ron Eichhorn

  • Potash Cooling

    Potash Cooling

  • Sahut-Conreur Compactor

    Sahut-Conreur Compactor

  • Briquetter

    Briquetter

  • Batch Pin Mixer

    Batch Pin Mixer

  • Potash Drying

    Potash Drying

  • Custom Rotary Drum

    Custom Rotary Drum

  • Potash Pelletizing vs Potash Compaction

    Potash Pelletizing vs Potash Compaction

  • Granular Fly Ash

    Granular Fly Ash

  • Agglomerates

    Agglomerates

  • Pin Mixer or Paddle Mixer

    Pin Mixer or Paddle Mixer

  • Agglomerated Waste Paper Sludge

    Agglomerated Waste Paper Sludge

  • Watch your material run through our lab -- online!

    Watch your material run through our lab — online!

  • Pelletized Recycled Glass

    Pelletized Recycled Glass

  • Rotary Drum Liner

    Rotary Drum Liner

  • Binder Selection

    Binder Selection

  • Pelletizing a Fine Powder

    Pelletizing a Fine Powder

  • BACKGROUND

    BACKGROUND

  • Granulation Drum

    Granulation Drum

  • Agglomeration Solutions & Equipment

    Agglomeration Solutions & Equipment

 

Brochures

Articles

Here is a list of the most recent Agglomeration articles written on our blog:

The Role of Drying in Agglomeration

The Role of Drying in Agglomeration

Drying plays a critical role in the agglomeration process. When used prior to agglomeration, drying Continue Reading…
Photo of the Week: Disc Pelletizer

Photo of the Week: Disc Pelletizer

This week’s photo is a disc pelletizer from FEECO’s lab testing center.

Disc pelletizers, also knContinue Reading…

Pelletization Vs. Compaction Granulation

Pelletization Vs. Compaction Granulation

Agglomeration is used throughout a variety of industries, from mining and minerals, to fertilizers aContinue Reading…
Photo of the Week: Pellet Examination

Photo of the Week: Pellet Examination

This week’s photo comes straight from FEECO’s lab, where a technician is examining pellets on a discContinue Reading…
No thumbnail available

Complete System – Waste to Value

Customer:
Encap

Plant Location:
Green Bay, WI

InduContinue Reading…

FEECO Agglomeration Equipment

A Family of Agglomeration Solutions

Feeco can provide a family of solutions to meet your agglomeration needs. Whether you are looking to eliminate dust, convert a waste to a marketable product, or improve product characteristics, we can design, manufacture, and install agglomeration equipment and systems to create a highly efficient process that produces the product you’re looking for.

Agglomeration is a technique that binds together material fines or particles to create a larger product. Utilizing agglomeration for your process by-product, raw material, or waste material can offer many benefits, including:

  • Waste Reduction
  • Improved Product Performance
  • Improved Product Handling
  • Enhanced Environmental Protection

Types of Agglomeration

We offer a variety of equipment for both Non-Pressure (tumble growth) and Pressure agglomeration:

  • Non-Pressure (Tumble Growth) Agglomeration Technologies
    Tumble growth agglomeration is the agglomeration of fines without pressure, and typically in the presence of a binder. Since moisture has to be present in the feed material and/or added during the agglomeration process, the resulting agglomerate is relatively soft (green, uncured) and usually requires a secondary process step to dry, cure, or fire the agglomerate and provide finished product strength. The product of non-pressure agglomeration is spherical or spheroidal pellets, or “jagged” pellets, depending upon the equipment used.
  • For tumble growth agglomeration equipment, we offer:

  • Pressure Particle size enlargement using a dry process in which dusts, powders or crystals are formed into shapes. The densification of the product is obtained by mechanical compression through a Sahut-Conreur double roll press. No moisture, or very little moisture, is required in a pressure agglomeration process.

    For pressure agglomeration equipment, we offer:

Size Reduction Equipment

We also offer a line of size reduction equipment for breaking up oversize pellets, including:

Not Sure Which Type of Agglomeration is Right for You?

If you have a material problem, but you’re not sure where to start, we’ve got you covered. We offer a unique lab testing facility where we can determine the feasibility of agglomerating of your material, as well as which approach will best suit your material, and what the process will look like to get the product characteristics you’re looking for.


Project Profiles

Featured Agglomeration Project Profiles:

View all Project Profiles >>


Photos

View a handful of our Agglomeration Photos:

  • A disc pelletizer in action.

    A disc pelletizer in action.

  • Pellets (left) and Granules (right)

    Pellets (left) and Granules (right)

  • Paper Sludge converted into lawn and garden products

    Paper Sludge converted into lawn and garden products

  • Paper Sludge converted into value added product

    Paper Sludge converted into value added product

  • Coal Pellets

    Coal Pellets

  • Limestone Pellets

    Limestone Pellets

  • Limestone pellets offer reduced dust, more accurate application, improved handling, and less product lost to dust.

    Limestone pellets offer reduced dust, more accurate application, improved handling, and less product lost to dust.
    Limestone Pellets

  • The best way to preserve gypsum processing equipment is to keep up with routine maintenance.

    The best way to preserve gypsum processing equipment is to keep up with routine maintenance.
    Gypsum

  • These synthetic gypsum pellets were agglomerated in FEECO's lab facility on a disc pelletizer.

    These synthetic gypsum pellets were agglomerated in FEECO's lab facility on a disc pelletizer.
    Synthetic Gypsum Pellets

  • Many ag operations are learning why limestone pellets are both a problem-solving product and a beneficial game-changer when dealing with soil pH related issues.

    Many ag operations are learning why limestone pellets are both a problem-solving product and a beneficial game-changer when dealing with soil pH related issues.
    Benefits of Pelletizing Limestone

  • Also known as a pan granulator or pan pelletizer, this agglomeration equipment transforms raw materials into round pellets.

    Also known as a pan granulator or pan pelletizer, this agglomeration equipment transforms raw materials into round pellets.
    Disc Pelletizer

  • This week’s photo shows the base of a pin, the fundamental component of a pin mixer. Pin mixers are industrial mixing devices that use rotational forces to blend, agglomerate, and condition fine materials.

    This week’s photo shows the base of a pin, the fundamental component of a pin mixer. Pin mixers are industrial mixing devices that use rotational forces to blend, agglomerate, and condition fine materials.
    Photo of the Week: Pin Base

  • A rotary drum awaits shipment to FEECO's customer.

    A rotary drum awaits shipment to FEECO's customer.
    Rotary Drum Shipment

  • Pelletized Limestone

    Pelletized Limestone

  • Challenges in Gypsum Processing

    Challenges in Gypsum Processing

  • Potash-Processing-Issues

    Potash-Processing-Issues

  • Limestone Pellets

    Limestone Pellets

  • Gypsum Pin Mixer

    Gypsum Pin Mixer

  • 8x60 Rotary Drum

    8×60 Rotary Drum

  • Pelletized Limestone

    Pelletized Limestone

  • Dried Limestone Pellets

    Dried Limestone Pellets

  • Potash Processing in the FEECO Lab

    Potash Processing in the FEECO Lab

  • Laser Alignment Reflector

    Laser Alignment Reflector

  • Limestone pellets

    Limestone pellets

  • Paddle Mixer

    Paddle Mixer

  • Pelletized Gypsum

    Pelletized Gypsum

  • Briquetter

    Briquetter

  • Gypsum Pellets

    Gypsum Pellets

  • Compactor

    Compactor

  • Pelletized Potash

    Pelletized Potash

  • Gypsum Board Recycling

    Gypsum Board Recycling

  • Potash Compaction Granules

    Potash Compaction Granules

  • Tire Grinding

    Tire Grinding

  • Rotary Drum Bearing

    Rotary Drum Bearing

  • Anatomy of a Disc Pelletizer

    Anatomy of a Disc Pelletizer

  • Paddle Mixer Maintenance

    Paddle Mixer Maintenance

  • Anatomy of a Disc Pelletizer

    Anatomy of a Disc Pelletizer

  • Batch Pelletizer from the FEECO Lab

    Batch Pelletizer from the FEECO Lab

  • Rotary Drum Agglomerator vs Rotary Drum Granulator

    Rotary Drum Agglomerator vs Rotary Drum Granulator

  • Ore Agglomerator

    Ore Agglomerator

  • Drying Gypsum

    Drying Gypsum

  • Disc Pelletizer

    Disc Pelletizer

  • Pelletizer Maintenance

    Pelletizer Maintenance

  • Pelletized Gypsum

    Pelletized Gypsum

  • Process Design & Optimization in the FEECO Lab

    Process Design & Optimization in the FEECO Lab

  • Waste to Value ~ Waste Transformation

    Waste to Value ~ Waste Transformation

  • Heap Leaching Agglomeration Drum being loaded onto barge

    Heap Leaching Agglomeration Drum being loaded onto barge

  • Mining Agglomeration Drums

    Mining Agglomeration Drums

  • Ore Agglomerators

    Ore Agglomerators

  • Agglomeration Testing on a Pan Pelletizer in the FEECO Lab by Ron Eichhorn

    Agglomeration Testing on a Pan Pelletizer in the FEECO Lab by Ron Eichhorn

  • Potash Cooling

    Potash Cooling

  • Sahut-Conreur Compactor

    Sahut-Conreur Compactor

  • Briquetter

    Briquetter

  • Batch Pin Mixer

    Batch Pin Mixer

  • Potash Drying

    Potash Drying

  • Custom Rotary Drum

    Custom Rotary Drum

  • Potash Pelletizing vs Potash Compaction

    Potash Pelletizing vs Potash Compaction

  • Granular Fly Ash

    Granular Fly Ash

  • Agglomerates

    Agglomerates

  • Pin Mixer or Paddle Mixer

    Pin Mixer or Paddle Mixer

  • Agglomerated Waste Paper Sludge

    Agglomerated Waste Paper Sludge

  • Watch your material run through our lab -- online!

    Watch your material run through our lab — online!

  • Pelletized Recycled Glass

    Pelletized Recycled Glass

  • Rotary Drum Liner

    Rotary Drum Liner

  • Binder Selection

    Binder Selection

  • Pelletizing a Fine Powder

    Pelletizing a Fine Powder

  • BACKGROUND

    BACKGROUND

  • Granulation Drum

    Granulation Drum

  • Agglomeration Solutions & Equipment

    Agglomeration Solutions & Equipment

 

Brochures

Articles

Here is a list of the most recent Agglomeration articles written on our blog:

The Role of Drying in Agglomeration

The Role of Drying in Agglomeration

Drying plays a critical role in the agglomeration process. When used prior to agglomeration, drying Continue Reading…
Photo of the Week: Disc Pelletizer

Photo of the Week: Disc Pelletizer

This week’s photo is a disc pelletizer from FEECO’s lab testing center.

Disc pelletizers, also knContinue Reading…

Pelletization Vs. Compaction Granulation

Pelletization Vs. Compaction Granulation

Agglomeration is used throughout a variety of industries, from mining and minerals, to fertilizers aContinue Reading…
Photo of the Week: Pellet Examination

Photo of the Week: Pellet Examination

This week’s photo comes straight from FEECO’s lab, where a technician is examining pellets on a discContinue Reading…
No thumbnail available

Complete System – Waste to Value

Customer:
Encap

Plant Location:
Green Bay, WI

InduContinue Reading…