Material Testing

The FEECO Innovation Center is a state of the art testing facility consisting of a pilot plant and analytical laboratory. (View our Brochure)

 

The pilot plant can be set up for testing on a single piece of equipment, or multiple pieces of equipment as a continuous process loop. With over 60 years of testing experience, we’ve built a vast database on a variety of materials and test procedures. We can use our experience to help you make informed decisions on process design and process optimization.

 

We require only one five-gallon pail of material in the state that you would want to process it and a current MSDS for initial feasibility testing. We would also seek your input as to material characteristics such as size, strength, and density you would require in a final product. We can select the most appropriate technology and conduct the testing for you. If you have specific ideas regarding the process development, we would value your input.

AGGLOMERATION TESTING

Our state of the art agglomeration capabilities can provide solutions to your fine material needs. We can convert dusts, bulk powders, and sludges into free-flowing pellets for dust-free handling, or to improve product characteristics. We can also test a complete, continuous process with agglomeration, drying, particle sizing, and product recycle capabilities to create a highly efficient process. The FEECO Innovation Center is equipped to test roll compaction and non-pressure (tumble growth) agglomeration. We can custom make disc pelletizers, rotary drum agglomerators, pin mixers, paddle mixers / pug mills, roll compactors, and briquetters to suit your agglomeration needs.

 

We have a broad knowledge of binder materials, characteristics, and application rates. We also have a wide selection of binders on hand for establishing the most cost effective concentrations to use for your material.

THERMAL TESTING

We can develop efficient designs as stand-alone thermal processing units, or as complete systems, based around the processing needs of your material. We can meet your high temperature applications with our rotary dryers, rotary kilns, indirect rotary kilns, rotary calciners, and rotary coolers. The FEECO Innovation Center has tested a variety of thermal processes, such as calcining mined materials, disposal of restaurant cooking waste, and separation of precious metals from undesirable products. We also have the ability to monitor Oxygen, Carbon Monoxide, Nitric Oxide, Nitrogen Dioxide, Sulfur Dioxide, and combustibles discharged from various thermal processes. We also have a unique flight simulator that allows us to test both flight design and pattern.

Testing Equipment

AGGLOMERATION

Disc Pelletizer 24″

Disc Pelletizer 36″

Disc Pelletizer 4′ 6″

Rotary Granulator 36″ x 9′

Paddle Mixer 14″ x 6′

Batch Pin Mixer 8″

Batch Pin Mixer 15″

Continuous Feed Pin Mixer 10″

SC Roll Compactor / Briquetting

Hammer Mill

Rod Mill

Prater Mill

Rotex Screen – 2 deck

Circular Screen 18″ & 36″

Pipe Reactor

Littleford Day Mixer

Coating Drum 2′ x 6′

THERMAL

Rotary Batch Kiln 18″ x 24″

Continuous Rotary Kiln 20″ x 20′

Indirect Kiln / Dryer

Rotary Dryer with recycle loop 3′ x 20′

Fluid Bed Dryer, Calciner, Cooler

Rotary Dryer 20″ x 8′

Diameter Lifter Test Unit 46″

MATERIAL HANDLING

Belt Conveyor

Bucket Elevator

Steep Incline Conveyor

SUPPORT

Muffle Furnace

Batch Walk-In Oven

Fluid Bed Sample Dryer

Steam Generator with Tanks

Spargers and heat source for hot melt granulation

FEECO Virtual Lab

Contact FEECO for your free bulk material handling lab test

 

Here is a short list of Material Transformations that started in the FEECO Innovation Center.

Beginning Material Final End Product Agglomeration Drying Blending Thermal Roll Compaction
Sulphur Stack Emissions Granulated Fertilizers x x x
Calcium Sulfate Fertilizer Pellets x x x
Ash (Wood, Fly) Fertilizer Pellets x x
Bentonite Clay Cat Litter Granules x x x
Calcium Chloride Ice Melt Pellets x x
Calcium Carbonate Fertilizer Pellets x x
Carbon Black Dust De-dusted Pellets x x
Cement Kiln Dust Calcium Fertilizer Pellets x x
Cell Phone Batteries Lithium, Zinc Metal Recovery x
Clay Cat Litter, Oil Dry Granules, Encapsulate Seeds x x x
Coal Dust De-dusted Coal Pellets x x x
Composts (Yard Waste) Fertilizer Pellets x x x
Copper Dust Metal Recovery Pellets x x x
Corn Cobs Cat Litter, Oil Dry Pellets x x x
Clay Proppants x
Dredge Sludges Non-leaching Granules x x x
Electric Arc Furnace (EAF) Dusts Metal Recovery x x x
Ethanol Plant Waste (DDG) Animal Feed x x x
Foundry Dust Metal Recovery x x x
Gold Ore Dust Precious Metal Recovery x x x
Grain Dust Non-explosive Pellets x x x
Gypsum Wallboard Waste Fertilizer, Cat Litter Pellets x x x
Humate Fertilizer Pellets x x x
Iron Oxide Metal Recovery Pellets x x x
Lime (Waste Water Treatment Sludge) Calcium Fertilizer Pellets x x x
Limestone Calcium Fertilizer Pellets x x x
Talc Ore Sterilized Baby Powder x
Manure – Cattle/Chicken/Hog Fertilizer Pellets x x x
Soda Bottles Recycled Plastic x
MAP Fertilizers Fertilizer Pellets x x x
Municipal Wastes Fertilizer, Fuel Pellets x x x
Nitrogen Fertilizers Fertilizer Pellets x x x
NPK Blends Fertilizer Pellets x x x x
Paper Sludge Fertilizer, Cat Litter x x x
Petroleum Coke Dust Fuel Pellets x x x x
Phosphates Powder Fertilizer Pellets x x x
Potassium Chloride Fertilizer Pellets x x x x
Saw Dust Cat Litter, Fuel Pellets x x x x
Soy Flour Animal Feed x x x
Steel Dusts and Sludges Metal Recovery Pellets x x x x
Sugar Sugar Pellets x x x
Sulphur Dust Non-explosive Pellets x x x
Tar Sands Waste Sludge Substitute Fuel Pellets x x x
Titanium Metal Shavings Metal Recovery x x x
Iron Ore Metal Recovery Pellets x x
Glass Batch Glass Blend x x x
Ceramic / Aluminum Refractory x x
Paper Sludge Bright White Clay x
Gypsum Fertilizer Pellets x x
Zinc Oxide Metal Recovery Pellets x x x
Nickel Ore Metal Recovery Pellets x x
Kaolin Clay Coating Paper x x
Tungsten Oxide Metal Recovery Pellets x x x
Raw Coal Purified Coal x
Bone Meal Fertilizer x x
Ammonium Sulfate Fertilizer x
Diatomaceous Earth Filter Agent x x
Titanium Dioxide Pigment Pellets x x x
Urea Fertilizers Coated to prevent moisture absorption x x x

Material Testing & Waste Transformation Photos



 

Testing & Waste Transformation Articles