Compactors
Compaction granulation is a dry particle size enlargement process in which powdery material is pressed into sheets through the use of counter rotating rolls.
The bonding of the material is ensured by the mechanical pressure exerted on the product by the compaction equipment, though a binder may be added to aid in agglomeration. The formed sheets are then crushed and screened to produce a flaked or granular form of the desired size product.
Features
- Capacity: 100 lb/hr – 50 TPH (.5 kg/hr – 45 MTPH)
- Double-output gear box and internal gear couplings for preventing misalignment caused by traveling roll movement
- Optional drive systems for specialty applications (high torque, etc.)
- Optimized feed system
- Various options for material of roll construction
All FEECO equipment and process systems can be outfitted with the latest in automation controls from Rockwell Automation. The unique combination of proprietary Rockwell Automation controls and software, combined with our extensive experience in process design and enhancements with hundreds of materials provides an unparalleled experience for customers seeking innovative process solutions and equipment.
Compactor Construction
The image below shows the standard components of a compactor. Click image to view larger.
A – Motor
B – Roll Drive Reducer
C – Force Feeder Drive
D – Feed System: Force feeder with one or two conical screws
E – Rolls
F – Hydraulic Jacks
G – Shaft Couplings (Under Guard)
H – Hopper Feed System
What Can Compaction Granulation do for Your Material?
Compaction granulation, like all types of agglomeration, offers a variety of benefits. Among them, compaction granulation allows you to:
- Reduce Volume
- Stabilize Mixtures During Handling
- Eliminate/Reduce Dust Problems
- Control Hardness
- Reduce Packing, Storage and Transport Costs
- Improve Product Performance
- Improve Handling
To learn more about how agglomeration can benefit your material, see Why Agglomerate Your Material.
Applications & Materials
Compaction Granulation lends itself well to a variety of materials and applications, some of the most common including:
- Chemicals
- Fertilizers
- Pharmaceuticals
- Detergents
- Minerals
- Pigments
- Clay
- Catalysts
- Polymers
- Coal
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Lab Profile: Agglomeration Compaction Granulation Articles
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This week’s photo is a compactor from the FEECO Innovation Center. Here, a heat lamp is set directly on the compact...
Why Choose FEECO?
FEECO’s background in the agglomeration industry allows us to bring our customers the best in agglomeration equipment. We also offer a unique lab facility that can determine if your material will agglomerate, and if so, the process parameters and equipment needed to make it happen..
Our Commitment to Quality
Our company was founded on the idea that we could do things better; that if we put our minds to it, we could produce the best in industrial processing equipment.