This week’s photo shows seed pellets from a batch disc pelletizer (pan granulator) test in the FEECO Innovation Center. Many pelletization processes first begin by pre-conditioning fine powder with moisture; the material is pre-conditioned in a pin mixer, and then fed onto the disc pelletizer …
Pan pelletizer operation is oftentimes considered an art because of the many mechanical and process variables that must be properly combined to achieve the desired pellet characteristics. A trained operator is necessary to create the most efficient pelletization process, and the most ideal end-product. The …
When producers choose to agglomerate powdered bulk solids, they can gain a number of benefits, many of which contribute to improved economics of the operation as a whole – from a cleaner production environment, to improved product performance, and more. One often-forgotten aspect of managing …
As society continues to move toward more sustainable waste management methods, an alternative technique for handling EAF dust has been gaining interest: EAF dust recycling via reduction roasting. The Problem with EAF Dust EAF dust is a by-product of the steel production process, and refers …
Precipitated calcium carbonate is a byproduct of the sugar industry, produced during the purification of sugar from beets. This waste has long presented a management problem for sugar producers. As many are discovering, however, by pelletizing precipitated calcium carbonate, they are able to recover value …
Pelletizing is a valuable tool in managing the properties of bulk solids. From flowability to bulk density and so much more, pelletizing gives producers in nearly every industry a way to control the handling and performance characteristics of their bulk solids. And while pelletizing provides …
This week’s photo shows agglomerated fly ash. Fly ash is a process by-product resulting from fines rising with flue gases during the production of power in coal-fired power plants. Although fly ash has traditionally been landfilled, it has been discovered as a valuable additive in …
An effective maintenance program is indispensable to sustaining an efficient, productive limestone pelletizing operation. While maintenance is often overlooked, it should always be incorporated as part of a facility’s regular operation procedures. Limestone pelletizer plant maintenance ensures equipment reliability, preserves a safe work environment, and …
With a host of benefits, disc pelletizers (also known as pan granulators) are increasingly being used in industries ranging from chemicals to minerals, but they can seem problematic if operators aren’t familiar with the underlying principles of agitation agglomeration and how the disc pelletizer works. …
In the world of agitation agglomeration equipment, the disc pelletizer (sometimes also called a pan granulator) is often chosen for its ability to create a refined product. It is widely used to process everything from chemical powders, fly ash, and soil amendments, to minerals and …