Disc pelletizer training is a commonly overlooked, but essential aspect to a successful pelletizing operation.
Pelletizing material on a disc pelletizer is considered a blend of both art and science; a number of variables must be balanced to maintain consistent product throughput and produce an end product with the desired characteristics.
Further, each pelletizing operation is different, presenting its own unique challenges, even when processing the same material. For these reasons, a one-size-fits-all approach to pelletizing does not exist, and subsequently, FEECO recommends training for all pelletizing operations.
A FEECO Process Engineer works on a disc pelletizer in the FEECO Innovation Center
Benefits of Pelletizing Training
There are many benefits to having your employees trained on your pelletizing operation, all of which translate to an improved bottom line. This includes:
Improved Troubleshooting Capabilities
Operators trained on the ins and outs of your pelletizing process are a valuable asset in being able to quickly and efficiently identify and resolve issues occurring with the process or product.
Minimized Downtime
Well-trained operators reduce downtime in two key ways. First, their ability to efficiently troubleshoot process upsets helps to get the process up and running again with minimal downtime. Second, because operators know how to properly operate and maintain the equipment, they reduce downtime as a result of process upsets and maintenance or repairs that could have been avoided.
Improved Productivity and Process Efficiency
Well-trained operators quickly prove their worth through maximum productivity and process efficiency; trained operators are able to keep the process running in optimal condition, knowing when and how to adjust specific variables to achieve the best results and avoid unnecessary upsets.
More On-Spec Material
Improperly trained operators are likely to produce more off-spec material and product of a lesser quality. This issue is avoided when an operator is well versed in the nuances of the process and how to produce the desired results in the end product.
A Process Engineer examines pellets on a disc pelletizer
How the Training Process Works
Training is available for both new and existing operations, and can be conducted on-site at your facility or in the FEECO Innovation Center.
Training begins with giving operators a solid understanding of how the pelletizing process works, and getting them comfortable with the process and what to expect. Existing operations also focus on the challenges they currently experience.
Training sessions typically consist of a one–to-three-day workshop, and are a blend of classroom style lectures and hands-on field work with the customer’s specific material and process. Items covered are tailored to the process at hand and the unique challenges it presents. Typical items of discussion include:
- Introduction to pelletizing
- How to make pellets
- Maintaining on-size and dense pellets
- Producing a quality product
- Maintaining consistent throughput
- Process pain points & challenges in pelletizing
- Making adjustments and optimizing the process
- Troubleshooting
FEECO offers training on pelletizing systems as part of a system or equipment purchase, and also as part of an equipment or process audit conducted by FEECO, even if the equipment was not manufactured by FEECO.
During training, the FEECO process expert works closely with operators to confirm their understanding of the process and best practices for maintaining optimal performance.
Upon completion of training, the FEECO process expert works with management to provide a review of what was covered and observed, as well as any changes that were made to the process, and how the process could be further improved.
Conclusion
FEECO has been a leader in tumble growth agglomeration pelletizing operations since 1951. Our background and experience in testing and designing custom process systems and equipment for hundreds of materials provides us with the expertise necessary to guide others in their pelletizing endeavors.
FEECO process experts travel around the world to offer customized training solutions for pelletizing operations, helping you to ensure your operators can properly and efficiently operate and maintain your disc pelletizing system with optimal results.
For more information on training, contact us today!