What is the Importance of Rotary Kiln Testing?

This article was authored by:

Jenny Seim
Technical Writer

Batch Kiln Testing

There are several reasons why it is desirable, even necessary, to conduct testing with a rotary kiln. The list below highlights the importance of such test work. To size and design a commercial size rotary kiln. Gathering data on the material and process set-up during …

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Challenges in Processing Phosphates

This article was co-authored by:

Chris Kozicki
Agglomeration Expert

Carrie Carlson
Technical Writer

Challenges in Processing Phosphates

Phosphate is mined for its life-giving capabilities to plants, animals, and humans in the form of phosphorus. A key component in crop production, livestock feed, and even in consumer products, in 2019 alone, world phosphate rock production was at 240 MT. Just as with any …

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Testing Essential in Developing a Potassium Sulfate (SOP) Fertilizer Granulation Plant

This article was co-authored by:

Chris Kozicki
Agglomeration Expert

Carrie Carlson
Technical Writer

Potassium Sulfate (SOP) Granules

The potassium sulfate (SOP) fertilizer market is continuing on a growth trajectory and is anticipated to see a CAGR of 5.16% between 2020 and 2027. The alternative to potassium chloride (MOP) has gained a foothold in agriculture as a premium product for high-value and chloride-sensitive …

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Photo of the Week: Bulk Density Test

This article was authored by:

Jenny Seim
Technical Writer

Bulk Density Test

This week’s photo shows a bulk density test in action. Here, our process expert is weighing raw material prior to processing in the Innovation Center. The ability to test bulk density ensures the product will meet the needs of its desired application. Bulk density is …

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Limestone Process Development in the FEECO Innovation Center

This article was co-authored by:

Chris Kozicki
Agglomeration Expert

Carrie Carlson
Technical Writer

Limestone Process Development

In processing limestone for its many uses, drying and pelletizing (agglomeration) are frequently employed to bring about the characteristics necessary for its intended role, be it in construction, agriculture, or otherwise. But with significant variation between sources, limestone feasibility testing and process development are often …

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Photo of the Week: Clumped Limestone

This article was co-authored by:

Jenny Seim
Technical Writer

Chris Kozicki
Agglomeration Expert

Clumped limestone

This week’s photo shows a sample of clumped limestone. Limestone, like other naturally occurring materials, is susceptible to agglomeration processing challenges, clumping included.  For this reason, testing is often carried out to become familiar with the unique characteristics of that specific limestone source and any …

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What Role does Green Strength Play in Agglomeration?

This article was authored by:

Jenny Seim
Technical Writer

What Role Does Green (Wet) Strength Play in Agglomeration?

Green strength, also known as wet strength, refers to a pellet’s strength prior to drying. Pellets need a certain amount of strength to withstand the number of drop points during processing; this includes leaving the agglomeration equipment such as the pan pelletizer or drum agglomerator, …

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Photo of the Week: Potash Samples

This article was co-authored by:

Jenny Seim
Technical Writer

Chris Kozicki
Agglomeration Expert

Potash Samples

This week’s photo shows four distinct potash samples that were agglomerated in the FEECO Innovation Center. Each sample varies in color, depending on both mining location and binder used during processing. Potash is commonly mined in Canada and parts of the United States, with colors …

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What are the Benefits of Rotary Dryer Testing?

This article was authored by:

Jenny Seim
Technical Writer

Benefits of Rotary Dryer (Drier) Feasibility Testing

Testing provides unparalleled information when designing a rotary dryer and can allow experts to work out process variables to help define the recipe for successful drying. The reasons to engage in rotary dryer testing include: To Test Pre-Conditioning. Material is often dried prior to further …

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