Process & Equipment Audits

Whether you think your equipment is in need of a tune-up, or you have an unexplained process inefficiency, we can help. Continue Reading →

Process and Equipment Audits

PROCESS & EQUIPMENT AUDITS

Our decades of experience in process design, optimization, and custom equipment manufacturing gives us a bird’s eye view of how each part of a process functions both individually, and as a whole.

We can inspect/audit individual pieces of equipment, as well as entire processes in order to assess and give feedback on any operational or maintenance concerns, mechanical failures, or process inefficiencies.

We can inspect and evaluate the condition of any brand of equipment, including, but not limited to:

Thermal Processing Equipment:

  • Rotary Dryers and Coolers
  • Rotary Kilns and Calciners

Agglomeration and Granulation Equipment:

  • Agglomeration Drums
  • Coating & Conditioning Drums
  • Granulation Drums
  • Disc Pelletizers
  • Pin Mixers
  • Pugmill Mixers/Paddle Mixers
  • Hammer/Chain Mills

Material Handling Equipment:

  • Belt Conveyors
  • Bucket Elevators
  • Reversing Shuttle Conveyors
  • Steep Incline Conveyors
  • Belt Trippers & Plows

Once an audit has been conducted, we provide you with a comprehensive report including short- and long-term recommendations. We can then work with you to determine the best course of action, whether that means servicing your existing equipment, retro-fitting a solution into place, or replacing equipment or process components.

RETROFITS

Our expertise in engineering and manufacturing allows us to offer custom retrofit solutions that integrate seamlessly into your process, resolving identified process or operational issues.

PROCESS DESIGN & OPTIMIZATION

We can simulate your process conditions in our Innovation Center, in order to assess the feasibility of increased production, a change in feedstock, or alternate processing methods, without disrupting your current production facility.

RESOURCES

SERVICE ARTICLES

Rotary Drum Laser Alignment

The Importance of Rotary Drum Alignment

Rotary drum alignment is a critical factor in maintaining the long-term performance and reliability of industrial rotary equipment—whether it’s a dryer, …

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Floating Tire Assembly Improves Rotary Drum Operation and Longevity

The tire mounting assembly on a rotary drum, whether a dryer, cooler, kiln, or otherwise, goes far beyond a mechanical interface; …

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